SWIFT® 50 GLP SensorInstallation Instructionsm100-176-179 ASpinning Wheel Integrated Force TransducerFor Medium and Heavy Trucks
SWIFT 50 GLP Sensors Installation10Contacting MTSPrefaceKnow relevantsoftware informationIf you are experiencing a software problem, have the followin
Contacting MTSSWIFT 50 GLP Sensors Installation Preface11Customer FeedbackWe want to hear from you! MTS is continually striving to improve our product
SWIFT 50 GLP Sensors Installation12Contacting MTSPreface
SWIFT 50 GLP Sensors Installation Hardware Overview13Hardware OverviewContents Overview 14Spinning Applications (Track or Road) 16Non-spinning A
SWIFT 50 GLP Sensors Installation14OverviewHardware OverviewOverviewThe MTS Spinning Wheel Integrated Force Transducer (SWIFT®) sensor is a light-weig
OverviewSWIFT 50 GLP Sensors Installation Hardware Overview15Parts Replacement,Disassembly, and CareThe SWIFT sensor assembly, Transducer Interface bo
SWIFT 50 GLP Sensors Installation16Spinning Applications (Track or Road)Hardware OverviewSpinning Applications (Track or Road)The SWIFT sensor can be
Non-spinning Applications (Laboratory)SWIFT 50 GLP Sensors Installation Hardware Overview17Non-spinning Applications (Laboratory)The SWIFT sensor can
SWIFT 50 GLP Sensors Installation18ConstructionHardware OverviewConstructionThe SWIFT sensor has one-piece construction for outstanding fatigue life,
ConstructionSWIFT 50 GLP Sensors Installation Hardware Overview19Spindle adapter spacer The spindle adapter spacer attaches to the inner diameter of t
Copyright information © 2007 MTS Systems Corporation. All rights reserved.Trademark information MTS, SWIFT, TestStar, and TestWare are registered trad
SWIFT 50 GLP Sensors Installation20ConstructionHardware OverviewThe anti-rotate device should be configured such that no loading occurs to the slip ri
Coordinate SystemSWIFT 50 GLP Sensors Installation Hardware Overview21Coordinate SystemIn the transducer, independent strain gage bridges measure forc
SWIFT 50 GLP Sensors Installation22Coordinate SystemHardware OverviewThe SWIFT coordinate system is transducer-based, with the origin located at the c
SpecificationsSWIFT 50 GLP Sensors Installation Hardware Overview23SpecificationsSWIFT 50 GLP Transducer Performance (part 1 of 2)Parameter Specifica
SWIFT 50 GLP Sensors Installation24SpecificationsHardware OverviewMaximum operating temperatureLow level amplifiersTransducer interface70°C (158°F)50°
SpecificationsSWIFT 50 GLP Sensors Installation Hardware Overview25Transducer Interface Parameter SpecificationPhysicalHeightWidthDepthWeightRack Moun
SWIFT 50 GLP Sensors Installation26SpecificationsHardware OverviewTransducer Interface Communications Parameter SpecificationCommunications Channel #
SWIFT 50 GLP Sensors Installation Installing the Transducer27Installing the TransducerThe SWIFT sensor can be installed on a vehicle at the test track
SWIFT 50 GLP Sensors Installation28Hazard IconsInstalling the TransducerHazard IconsThe following hazard icon is part of the label affixed to the side
Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer29Road and Track VehiclesEquipment required This procedure requires
SWIFT 50 GLP Sensors3ContentPreface 5About This Manual 6Conventions 7Contacting MTS 8What to Expect When You Call 9Customer Feedback
SWIFT 50 GLP Sensors Installation30Road and Track VehiclesInstalling the TransducerInstallation Components (Test Track–Front)Installation Components (
Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer31Before you begin Observe the following safety conditions while you
SWIFT 50 GLP Sensors Installation32Road and Track VehiclesInstalling the TransducerDo not allow the mounting arm or anti-rotate arm to bump against an
Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer33Attaching SWIFT Components to the VehicleSWIFT 50 GLP FastenersMat
SWIFT 50 GLP Sensors Installation34Road and Track VehiclesInstalling the Transducer5. Attach the transducer to the modified wheel rim using the fasten
Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer356. Tighten the M10 mounting bolts.A. Following the sequence shown
SWIFT 50 GLP Sensors Installation36Road and Track VehiclesInstalling the TransducerAttaching SWIFT and Wheel Assembly to the Vehicle1. Before installi
Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer372. Attach the wheel/transducer to the test vehicle. Installing the
SWIFT 50 GLP Sensors Installation38Road and Track VehiclesInstalling the Transducer3. If necessary, assemble the cable conduit brackets and hinge base
Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer39D. Align the hinge base to the holes on the right side of the cond
SWIFT 50 GLP Sensors4
SWIFT 50 GLP Sensors Installation40Road and Track VehiclesInstalling the TransducerC. Make sure that the covers on the shunt connectors are in place a
Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer41D. Secure the top plate to the standoffs using the four M12 bolts
SWIFT 50 GLP Sensors Installation42Road and Track VehiclesInstalling the TransducerNote Use care when installing the slip-ring bracket. The 9-pin conn
Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer43Installing the Transducer Interface ElectronicsThe Transducer Inte
SWIFT 50 GLP Sensors Installation44Road and Track VehiclesInstalling the Transducer3. Ground the TI and data recorder to the vehicle frame. (See the f
Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer45Setting up the SWIFT Sensor for Data CollectionTo ensure accurate
SWIFT 50 GLP Sensors Installation46Road and Track VehiclesInstalling the TransducerChoosing a ZeromethodPreferred method—Zero Algorithm 4 is the prefe
Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer47Example of a .cal fileIf Zero Algorithm=4 When you zero the TI, yo
SWIFT 50 GLP Sensors Installation48Road and Track VehiclesInstalling the Transducer5. Verify that the calibration file is set up correctly for your te
Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer49E. Rotate the tire until the inclinometer reads 0.0°, ±0.1°. F. Pu
SWIFT 50 GLP Sensors Installation Preface5PrefaceSafety first! Before you attempt to use your transducer, read and understand all safety information.
SWIFT 50 GLP Sensors Installation50Road and Track VehiclesInstalling the TransducerH. Push the Angle Zero button on the front of the TI box. The Angle
Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer516. Put the vehicle on a lift or jack up the corner of the vehicle
SWIFT 50 GLP Sensors Installation52Road and Track VehiclesInstalling the TransducerE. Rotate the tire until the inclinometer reads 0.0°, ±0.1°. F. Pus
Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer53If Zero Algorithm=3 When you zero the TI, you want the vehicle to
SWIFT 50 GLP Sensors Installation54Road and Track VehiclesInstalling the TransducerThe indicators will flash at a rapid rate for several seconds, then
Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer55Verifying the Quality of the Zero ProcedurePerform the following c
SWIFT 50 GLP Sensors Installation56Road and Track VehiclesInstalling the TransducerConnect the shunt calibration cables6. Verify that the outputs from
Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer57Collecting DataAfter you zero the TI, you are ready to collect dat
SWIFT 50 GLP Sensors Installation58Road and Track VehiclesInstalling the TransducerDo not allow the SWIFT assembly to bump into any hard surfaces or o
Road SimulatorSWIFT 50 GLP Sensors Installation Installing the Transducer59Road SimulatorBefore you begin Angular correction is required on the test t
SWIFT 50 GLP Sensors Installation6About This ManualPrefaceAbout This ManualThis Product manual is part of a set of documentation that you will use to
SWIFT 50 GLP Sensors Installation60Road SimulatorInstalling the TransducerEquipment required This procedure requires one person. To install the transd
Road SimulatorSWIFT 50 GLP Sensors Installation Installing the Transducer61Attaching SWIFT Components to the FixturingNote Install the transducer in s
SWIFT 50 GLP Sensors Installation62Road SimulatorInstalling the Transducer3. Tighten the M10 mounting bolts.A. Following the sequence shown in the pre
Road SimulatorSWIFT 50 GLP Sensors Installation Installing the Transducer63Bolt Torque Sequence7. Install the vehicle on the road simulator.Refer to t
SWIFT 50 GLP Sensors Installation64Road SimulatorInstalling the TransducerD. Secure the cables to the lateral strut of the road simulator so that it w
Road SimulatorSWIFT 50 GLP Sensors Installation Installing the Transducer65Zeroing the Transducer Interface Non-spinning method For the non-spinning z
SWIFT 50 GLP Sensors Installation66Communication ConfigurationsInstalling the TransducerCommunication ConfigurationsCommunication between a SWIFT TI a
Cable ConfigurationsSWIFT 50 GLP Sensors Installation Installing the Transducer67Cable ConfigurationsSWIFT TI to PC Host (9-pin)The following cable (M
SWIFT 50 GLP Sensors Installation68Cable ConfigurationsInstalling the TransducerTermination JumperThe following jumper plug (MTS p/n 510743-01) is use
About This ManualSWIFT 50 GLP Sensors Installation Preface7ConventionsThe following paragraphs describe some of the conventions that are used in your
mMTS Systems Corporation14000 Technology DriveEden Prairie, Minnesota 55344-2290 USAToll Free Phone: 800-328-2255(within the U.S. or Canada)Phone: 952
SWIFT 50 GLP Sensors Installation8Contacting MTSPrefaceContacting MTSMTS provides a full range of support services after your system is installed. If
Contacting MTSSWIFT 50 GLP Sensors Installation Preface9What to Expect When You CallBefore you call MTS can help you more efficiently if you have pert
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